Job at a glance
Position Overview As a Principal Engineer in our Innovation Center, you will design, develop, and integrate advanced automation systems that improve the quality, efficiency, and reliability of magnet wire manufacturing. This hands-on role offers the opportunity to lead controls projects from initial design through programming, system integration, and commissioning while collaborating with cross-functional and global engineering teams to develop innovative manufacturing solutions.
Essential Functions & Responsibilities Design and develop control systems from the ground up, including electrical schematics, PLC programming, hardware configuration, and technical documentation. Lead the integration of electrical, mechanical, and software components into fully functional automated systems. Develop and optimize machine automation, SCADA applications, industrial networks, and machine vision inspection systems.
Support equipment installation, startup, testing, commissioning, and troubleshooting to ensure reliable system performance. Collaborate with mechanical, process, electronics, IT/OT, and global Innovation Teams to develop new equipment and improve existing manufacturing processes. Identify opportunities to implement emerging technologies, including advanced automation, data analytics, and AI-driven solutions.
Manage project timelines, technical documentation, equipment specifications, and continuous improvement initiatives. Ensure designs and implementations meet applicable electrical, safety, and cybersecurity standards. Provide technical guidance and support to operators, technicians, and engineering colleagues. Required Qualifications Bachelor's degree in Electrical Engineering, Mechatronics, Automation Engineering, or a related field.
5+ years of relevant engineering experience, with strong hands-on experience in controls design and full-system integration. Demonstrated ability to design control systems from scratch, including electrical design, PLC programming, hardware integration, and commissioning. Experience creating electrical schematics using AutoCAD Electrical or similar software. Experience with PLC platforms such as Allen-Bradley, Siemens, Keyence, or Beckhoff preferred.
Experience with SCADA systems, preferably Ignition, and industrial communication protocols preferred. Knowledge of industrial electrical standards, including NEC and NFPA 70E. Strong troubleshooting, analytical, communication, and project execution skills. Self-driven mindset with a passion for innovation, continuous improvement, and hands-on engineering. Work Environment & Travel On-site, Monday–Friday, 8:00 a.m.–5:00 p.m.
Approximately 20% travel, including visits to other Essex facilities and occasional overnight trips for equipment installation, commissioning, and startup.