Senior Extrusion Engineer

We are seeking an experienced and innovative Senior Extrusion Engineer to lead extrusion process development and optimization in a high-performance manufacturing environment. This individual will be instrumental in driving product quality, increasing process efficiency, and supporting the scale-up of new materials and products. The role is ideal for a technical expert who thrives on hands-on problem solving and continuous improvement, with the ability to collaborate across departments and guide long-term process strategy.

Position Responsibilities Process Optimization Lead efforts to enhance extrusion line performance, improve throughput, and reduce scrap Develop and implement process controls and best practices for consistent product quality Technical Troubleshooting Analyze process deviations and equipment issues, providing quick and effective resolutions Conduct root cause analysis and implement corrective actions for recurring process problems New Product Support Collaborate with R&D and engineering teams to launch new extrusion products Recommend tooling and material adjustments to support product development and performance goals Equipment & Tooling Management Evaluate extrusion equipment capabilities and recommend upgrades or modifications Design and refine tooling to achieve desired product specifications and operational efficiency Documentation & Training Develop and maintain standard operating procedures, process parameters, and technical documentation Train operators and maintenance staff on equipment setup, process controls, and troubleshooting Continuous Improvement Drive lean initiatives and support Six Sigma projects aimed at reducing waste and cycle times Utilize data analysis to support decision-making and performance tracking Prerequisites 7+ years of experience in extrusion engineering, preferably in plastic or polymer manufacturing In-depth understanding of thermoplastics, die design, cooling systems, and extrusion machinery Strong analytical and mechanical skills with a hands-on approach Demonstrated success in process optimization and quality improvement Proficient in technical documentation and cross-functional collaboration Bachelor’s degree in Mechanical Engineering, Chemical Engineering, Polymer Science, or equivalent experience Certifications (Preferred, but Not Required) Six Sigma Certification (Green or Black Belt) Lean Manufacturing Certification Certification in Extrusion Technology or similar technical training What the Role Offers Competitive salary range: $130,000 – $150,000 Opportunity to lead and influence high-impact manufacturing initiatives Exposure to cutting-edge extrusion equipment and materials A collaborative work culture with support for professional development Key role in long-term strategic planning and process leadership 20% permanent placement fee for successful referral Why Trenton?

Trenton offers a strong industrial foundation and proximity to key transportation and supply chain networks, making it an ideal location for manufacturing professionals. With a growing focus on innovation and operational excellence, Trenton provides the resources and workforce needed to support advanced engineering roles. The community balances accessibility, quality of life, and opportunity—ideal for professionals looking to make a meaningful impact in their field.